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A Hunker report describes a DIY with Andrew video showing a lounge-style patio chair made from reclaimed pallet wood. The build uses basic tools, but viewers should check the maker’s follow-up video for measurements and protect the finished chair from weather.
A video by DIY with Andrew shows how to turn one old wood pallet into a lounge-style patio chair, a small-scale reuse project that could help people furnish an outdoor space with reclaimed material. Hunker’s report says a second video followed viewer requests for exact measurements, while warning that pallet wood needs protection from the weather.
The build begins by taking the pallet apart with a pry bar and hammer, removing nails, then sanding the boards before measuring and cutting them. The tools listed by Hunker include a tape measure, jigsaw, drill and wood screws. The report describes the project as not quick, but says it does not require an extensive tool set.
In the chair shown, four slats form the seat and three make the backrest. The builder cuts notches so the seat fits around the armrests and back supports, and uses a speed square to set the angle of the back supports. Hunker estimates from the video that the chair appears to recline by about 15 degrees; that is the report’s interpretation, not a measurement explicitly stated in the original video.
Hunker says Andrew pre-drills screw holes because thin pallet boards can split. It also notes that viewers asked for missing construction details, prompting a separate video with measurements for the individual pieces. Those dimensions are not reproduced in the supplied report, so anyone following the build should consult that video rather than assume sizes.
A Low-Cost Route to Outdoor Seating
The project offers a way to make one chair from reclaimed wood rather than buy a finished patio seat. Hunker says the material may be free if suitable pallets are available, but the total cost depends on what the builder already owns and the condition of the wood. The report identifies two-inch wood screws and sandpaper as likely purchases for someone who has the listed tools and free pallets.
There is also a practical trade-off: reclaimed wood can require extra work to disassemble, inspect, sand and seal. The chair’s appeal and low material cost do not establish its strength, durability or safety. Those depend on the pallet’s condition, the assembly and how the finished chair is used and maintained.
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From Pallet Boards to Chair Parts
Hunker frames the build as a response to the cost of buying multiple patio chairs, but it does not provide a price comparison for the finished DIY chair. The video’s reuse approach is straightforward: recover boards from a pallet, prepare them, cut them to fit the design and fasten the parts together.
The report says the first video moved quickly through the construction. Viewer requests for greater detail led Andrew to publish a follow-up containing piece-by-piece measurements. Hunker advises checking those dimensions before starting, rather than pausing repeatedly to move between videos.
The report also says the chair is shown without paint or stain. It recommends weatherproofing because pallet wood is porous and can crack. Hunker describes a topcoat that may need reapplication every few years, or a penetrating marine-grade sealer that should be reapplied when water no longer beads on the surface. These are maintenance suggestions, not a guarantee that a particular finish will protect every chair in every climate.
“The project is not quick, but it is not demanding and only requires a few tools.”
— Hunker’s report on the DIY with Andrew video
Costs, Dimensions and Durability
The supplied report does not include the chair’s full dimensions, total build time or tested weight capacity. It says a follow-up video contains measurements, but does not list them. The apparent recline angle is Hunker’s estimate from the footage, not a confirmed specification.
It is also unclear how much the project would cost for a particular builder. The report assumes access to free pallets and basic tools, but does not state whether materials are available locally or provide a price for screws, sandpaper or finishes. It gives no testing data on structural strength or long-term outdoor performance.
The source does not specify how to check a pallet’s prior use or condition. Builders should inspect reclaimed wood closely and avoid boards that are damaged or unsuitable for furniture; the report does not offer a formal safety assessment of the materials or design.
Check Measurements Before Building
Hunker’s next practical step for readers is to use Andrew’s measurement follow-up video before cutting boards. After assembly, builders can choose an outdoor-rated protective finish and follow its product instructions for application and maintenance. The report says a topcoat may need renewal every few years, while a penetrating sealer can be reapplied once water stops beading on the surface.
No further update, testing or performance review is identified in the source material. The chair’s cost and lifespan will depend on the wood, tools, finish and outdoor conditions, so those outcomes remain unknown from the available report.
Key Questions
How many pallets does the chair use?
The video is described as using one old wood pallet for a chair. The exact yield may depend on the pallet’s size and condition.
What tools are needed?
Hunker lists a pry bar, hammer, sander, tape measure, jigsaw and drill, along with wood screws. Andrew also uses a speed square to set the back-support angle.
Where can builders find the exact measurements?
Hunker says Andrew posted a follow-up YouTube video with measurements for each piece after viewers asked for more detail. The supplied report does not include the measurements themselves.
Does the chair need a protective finish?
Hunker recommends weatherproofing the chair because pallet wood can absorb moisture and crack. It mentions a topcoat or penetrating marine-grade sealer and advises following the finish’s maintenance directions.
Is the finished chair free to make?
Not necessarily. The report says the build could cost little if the pallet and tools are already available, but builders may still need to buy screws, sandpaper or a protective finish. It provides no total project price.
Source: hunker.com
